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What
does a quality system look like?
What are the benefits
of an ISO QMS?
How long will it
take?
Who
should be involved?
Should we use outside help?
How much will it cost?
What
is the Process Model?
Are process flow charts required?
How many procedures are we required
to write?
What records are required?
How often should we have management
review meetings?
Are job descriptions required?
What is process auditing?
How
often should we audit each area?
What
is the Process Model?
The
process model is based on the idea that an organization is a system
of interlinked processes. The ISO 9001:2000 Standard is designed
to manage and improve those processes. First, you identify your
key processes. Second, you define quality standards for those
processes. Third, you decide how process quality will be measured.
Fourth, you document your approach to achieving the desired quality,
as determined by your measurements. Fifth, you evaluate your quality
and continuously improve.
Are
process flow charts required?
Flow
charts are not specifically required, but more than likely expected
by your registrar. The standard requires that you identify your
processes and determine the sequence and interaction of the processes.
This is most easily accomplished by preparing flow charts of your
product realization processes.
How
many procedures are we required to write?
The
standard specifically requires six procedures:
- Control
of Documents
- Control
of Records
- Internal
Audits
- Control
of Nonconforming Prod cut
- Corrective
Action and
- Preventive
Action
That
may not be enough: the standard also asks that you prepare any
other documents you need to for planning, operation and control
of your processes. The standard also asks that you have available
the work instructions you feel are necessary. The answer to how
many procedures or work instructions are required: you must decide
this.
What
records are required by the standard?
The
standard specifically requires records
for the following items:
-
Management reviews
- Education,
training, skills and experience
- Evidence
that processes and product or service meet requirements
- Review
of customer requirements and any related actions
- Design
and development including: inputs, reviews, verification, validation
and changes
- Results
of supplier evaluations
- Traceability
where it is an industry requirement
- Notification
to customer of damaged or lost property
- Calibration
- Internal
audit
- Product
testing results
- Nonconforming
product and actions taken
- Corrective
action
- Preventive
action
- Records
you need to provide evidence of following your processes.
How
often should we have management review meetings?
There
is no specific requirement for frequency of management review
meetings. We recommend quarterly meetings. This allows you to
stay on top of upcoming issues and yet collect data between meetings
that is meaningful. We have found annual meetings are not acceptable
to all registrars. With annual meetings you may not be able to
prevent issues or resolves issues in a timely manner. Management
Review
Are
job descriptions required?
No,
there is no requirement for job descriptions. You are required
to do two related tasks: define responsibility and authority and
define competency in terms of education, experience, skills and
training. Job descriptions are one way of accomplishing this.
There are other ways including preparing organizational, job responsibility
lists, and competency matrices.
What
is process auditing?
Recently
we have been receiving questions regarding process auditing and
what it means. If you are auditing your quality management system
by area or department and then auditing all the applicable ISO
elements while in that department, you are doing process auditing.
If you are auditing your quality system by ISO elements throughout
the organization you are not set up currently for process auditing.
Process Auditing
How
often should we audit each area?
There
is no specific requirement for audit frequency. The audit schedule
should be based on the importance of the area and on what previous
audits have uncovered. In a new system, you will want to audit
frequently, perhaps monthly, to make sure everything is implemented
and working. In a mature, audits can be performed much less frequently.
For a mature system (in place for several years) we recommend
every six months to one year. Taper down your audits over time.
If you start at monthly, try quarterly for awhile and see if it
is working. Do not audit less than annually.
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